Custom Solutions & Special Fabrications – Customized Chassis Solutions for Your Supersport Bike

Not every motorcycle can be perfectly tuned with standard parts.
Sometimes, it requires custom components, tailored damping curves, special springs, or bespoke modifications – especially for racing bikes or models for which manufacturers no longer supply parts.

This is where TGP MotoRacing comes into play.

As an experienced Öhlins technology & service center and specialist for chassis in the supersport & racing sector, we develop custom solutions that often no longer exist in the official parts catalog.

We modify components, create special solutions, adjust shim stacks, develop specific curves, or combine chassis components across manufacturer boundaries – always with maximum precision.

Our workshop between Munich – Erding – Ebersberg is the first address in the region for high-quality custom chassis solutions.

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⭐ Our Services in Custom Solutions & Special Fabrications

1. Individual Damping Curves (Shim Stack Optimization)

We create tailored damping curves for:

• Racetracks

• Track Days

• specific tires (Pirelli, Dunlop, Bridgestone)

• different classes (600cc / 1000cc)

• aggressive or soft riding styles

➡ The ultimate solution when stock tuning or standard kits are insufficient.

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2. Custom Cartridge Solutions

We modify cartridges as needed:

• changed spring rates

• modified valves

• adjusted compression curve profiles

• special racetrack setups

➡ Perfect for bikes for which there are no ready-made kits anymore.

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3. Special Solutions for Older or Rare Models

Some motorcycles no longer have available Öhlins or K-Tech upgrades.
We offer:

• retrofit solutions

• Adjustment of newer chassis components

• Modifications of older forks and shock absorbers

• Spare part reproductions (if possible)

➡️ This keeps your bike rideable – even in racing conditions.

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4. Modifications for specific racing classes

We develop solutions for:

• SSP600

• SBK1000

• Twin classes

• Rookie and hobby races

• Cup bikes

including:

• Spring rates

• Damping

• Geometry

• Setup balance

• Tire optimization

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5. Geometry adjustments & special setups

We offer custom adjustments for:

• Fork height

• Offset / Trail

• Swingarm angle

• Shock absorber length

• Center of gravity position

• Balance of the motorcycle

➡️ Ideal for track bikes, racing bikes, or riders with specific demands.

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6. Combination of chassis manufacturers

Not every bike needs 100% OEM solutions.
For example, we combine:

• Öhlins fork + K-Tech shock

• WP components with Öhlins cartridge

• Matris steering damper with Öhlins bridge

➡ always technically clean, professional, and track-ready.

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🏁 Who are custom solutions suitable for?

• Racers looking for the last 1% of performance

• Trackday riders dissatisfied with standard components

• Riders facing issues that cannot be solved with a standard setup

• Owners of older or rare motorcycles

• Supersport riders seeking the perfect balance

• Bikes intended to be optimized for specific racing classes

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🧪 How does a custom build process work?

1️⃣ Analysis of rider, motorcycle, and application area
2️⃣ Measurement of sag, Geometry and damping behavior
3️⃣ Determination of the optimal spring and damper range
4️⃣ Creation of characteristic curves, shims, setups
5️⃣ Modification / adjustment of components
6️⃣ Fine-tuning on the track (optional with on-track support)

➡ Result: A perfectly tailored Suspension, unlike anything provided by the manufacturer as standard.

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🏆 Why custom solutions at TGP MotoRacing?

• Over 17 years of motorsport experience

• Öhlins technology & service center

• Custom solutions that are often no longer available officially

• Precise measuring tools & racing technology

• Solutions for all supersport brands

• Top regional location: Munich – Erding – Ebersberg

This is where setups are created that truly improve your times.

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📍 Custom chassis solutions Munich – TGP MotoRacing

TGP MotoRacing
Between Erding & Ebersberg (A94)
Mon–Fri: 7:30–16:30